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Belt Weighers & Conveyor Scales

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Belt Weighing Scales Ideal for In-motion Conveyor Weighing

No civils required. 1 day commissioning.

Belt weighers, also known as conveyor scales, weightometers, or continuous weighers, are essential for dynamically measuring products on a moving conveyor belt. These systems provide real-time flow rate and total mass data, integrating with IT management systems for inventory control, weigh feeding, bulk material batching, and process control.

Diverseco designs and manufactures advanced belt weighers featuring a weigh frame equipped with a digital load cell mounted within the conveyor frame. This setup is connected to a digitiser that converts weight readings into flow rate and total weight. The system uses load cells to measure the load on the weigh length and a speed transducer to monitor belt speed, with a controller calculating both instantaneous load and total amount.

Our belt weighers are designed to minimize errors from conveyor system variations. Longer weigh lengths reduce errors, while wide belts can introduce side forces. To address these challenges, Diverseco offers modular belt weigher systems that can be configured in tandem or parallel, catering to diverse applications.

Industries We’ve Served

Agriculture

Mining & Quarries

Power Stations

About the Process

At Diverseco, we craft custom belt weigher solutions tailored to your specific needs. We collaborate closely with you to design and manufacture a system that integrates advanced technology for precise, reliable measurements, enhancing your process control and operational efficiency.

Concept Design and Testing

Project Management

Installation and Integration

Accredited Training

Ongoing Preventative Services and Maintenance

Software as a Service

Belt Weighers Features and Benefits

Highly Accurate

Accuracy readings up to +/- 1% of weight.

Robust Design

A modular and robust design specific to your requirements.

Zinc-plated Surface Finish

Corrosion resistance design to ensure longevity.

Stainless Steel Double-Ended Load Cell

Utilising industry leading shear beam load cells.

Contact us about
Industrial Weighing

1300 069 970

info@diverseco.com.au

FAQs

What is a belt weigher (weightometer)?

A belt weigher, also known as a weightometer, is a conveyor-based weighing system that measures the flow rate and total weight of bulk materials as they move along a belt. It provides continuous, real-time weight data for production control, inventory tracking, and process optimisation.

How does a belt weigher work?

Load cells beneath the conveyor measure the weight of the material on the belt, while a speed sensor records the belt’s movement. The system calculates the material flow rate and totalised weight, allowing accurate throughput measurement.

What accuracy can I expect from a belt weigher?

Accuracy depends on factors such as conveyor design, belt tension, idler condition, and proper calibration. With correct installation and regular maintenance, belt weighers can achieve precise, consistent readings suitable for most industrial applications.

What factors affect belt weigher accuracy?

Common factors include belt alignment and tension, material build-up, vibration, moisture, idler alignment, and belt speed stability. Routine calibration and maintenance help minimise these issues and maintain accuracy.

What is required for installation?

Belt weighers should be installed on a straight, level section of conveyor with stable belt tracking, correctly spaced idlers, and minimal vibration. Proper site preparation ensures accurate readings and long-term reliability.

Do belt weighers need calibration, and how is it done?

Yes. Regular calibration is essential to maintain accuracy. This is typically done using test weights, calibration chains, or comparison against a reference scale. Diverseco provides certified calibration and verification services to ensure compliance.

Can a belt weigher be used for trade or custody transfer?

Some belt weigher configurations can be designed and approved for trade applications, depending on the installation environment and regulatory standards. Diverseco can assess your requirements and recommend a compliant solution.

Can it integrate with PLC, SCADA, or plant control systems?

Yes. Belt weighers can integrate seamlessly with PLC, SCADA, and other control systems to provide automated reporting, data logging, and process control functions.

What maintenance is required?

Routine maintenance includes checking idler alignment, cleaning around the weigh frame, inspecting load cells, and verifying calibration. Preventative maintenance helps avoid costly downtime and ensures ongoing accuracy.

Can it integrate with PLC, SCADA, or plant control systems?

Diverseco provides complete belt weigher solutions, including supply, installation, calibration, and ongoing servicing. With decades of experience across mining, quarrying, recycling, and process industries, we deliver reliable, precise, and compliant systems tailored to your operation.

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