Ensuring the reliable detection and removal of metal contaminants from packaged goods before they reach customers is a critical function of any well-structured food production line. The implications of a contamination-related product recall are severe – ranging from compromised food safety and loss of consumer trust, to long-lasting brand damage and significant financial impact.
To mitigate these risks, it is essential that contaminated products are identified and removed prior to leaving the production facility. This is particularly important in manufacturing environments where equipment containing ferrous, non-ferrous, or stainless steel components is subject to wear over time, potentially leading to undetected contamination.
Two Production Lines, One Proven Solution
A recent engagement with a customer in the baked goods sector highlighted the importance of robust metal detection. Concerned about their existing systems’ effectiveness, they approached Diverseco seeking reliable detection solutions for two separate production lines – one for pancakes and crumpets, and another for pikelets.
It’s not uncommon for these conversations to begin with a sense of urgency. Even for well-established manufacturers, the consequences of a single missed contaminant can be substantial. After a thorough assessment of the customer’s operations, our team recommended two Fortress Interceptor Metal Detectors – one for each line.
Each product line involved ‘wet’ goods, a category which poses unique challenges for metal detection due to the high moisture and salt content that can affect conductivity. This makes precise configuration of the detection system vital. The detection requirements were:
- 1.0 mm ferrous
- 1.5 mm non-ferrous
- 2.5 mm stainless steel
The Fortress Interceptor’s simultaneous multi-frequency technology was ideal for this application, offering superior detection sensitivity for wet products. Installed prior to the checkweighing stage, each system was configured to automatically reject contaminated items via a dedicated chute – effectively protecting the production process and brand reputation.
Despite differences in their production processes, both lines were compatible with the Interceptor systems due to the similarity of the product profiles.
Your Trusted Partner in Product Inspection
As the exclusive Australian distributors, system integrators, and service agents for Fortress Technology’s range of metal detectors, Diverseco is committed to helping food manufacturers meet stringent safety standards and protect their brands from the risks of contamination.
If you’re seeking to improve the reliability of your contaminant detection systems, our team of experts is ready to assist. Contact us today to explore the right solution for your operations.
