At first glance, the idea that a metal detector could save your business money might seem far-fetched. But allow us to introduce you to the HALO-equipped Fortress Metal Detector – a system designed not only to ensure the highest levels of product safety and compliance, but also to significantly reduce your operational costs without disrupting your production flow. In many cases, customers have even reported increased throughput as a result.
We’re proud to share that two of Australia’s largest commercial bakeries have adopted the HALO system, driven by its compelling potential for cost efficiency and operational improvement.
What is HALO?
HALO is an advanced, fully-automated and 100% independent metal detector testing system. It enables the performance verification of your Fortress Metal Detector without the need to manually introduce test pieces into the production line.
The result?
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- No more risk of losing test pieces
- No production downtime for testing
- More accurate testing, performed precisely at the centre of the aperture – eliminating operator inconsistency
Automated Testing That Pays for Itself
For high-throughput manufacturing sites operating 16 hours a day, six days a week, metal detector testing is a time-intensive requirement. Traditionally, sites conduct manual tests at least twice per hour, resulting in:
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- 192 tests per week
- 9,600 tests per year
- 480+ labour hours per year, per detector
By comparison, sites using HALO have been able to reduce manual testing to as little as three times per day, primarily to satisfy audit and compliance requirements. Here’s how the numbers stack up:
| With HALO | Without HALO | |
| Manual tests per day | 3 | 32 |
| Manual tests per week | 18 | 192 |
| Manual tests per year | 900 | 9600 |
| Annual labour hours | 45 | 480 |
| Labour cost | Minimal | Significant |
This reduction in testing translates directly to recovered labour hours, increased productivity, and improved resource allocation.
Ready to Experience the Benefits?
We invite you to trial the HALO system at no cost when you install a Fortress Metal Detector through us. See firsthand how automation can improve accuracy, efficiency, and your bottom line.
To arrange a trial or speak with a specialist, contact us today.
